I was working on the latest version of OS X Lion with PGP MP3 installed during the unrecoverable crashes. Nothing I could do would allow the disc to continue encrypting.
I checked my memory and found a bad stick that I replaced. I checked both my main HD and external for defects using both SeaGate software, and SpinRite and found no errors on either HD. I did a hardware check of the computer, and nothing stood out. I tried using a new firewire, I tried using a USB attachment instead. Same problem every time.
Suddenly after upgrading to the Mountain Lion and PGP MP4 a work around was possible.
The crash still occurs, (3 times while encrypting 2 TB). This time, I force eject the external drives (this removes it from the desktop, but NOT from PGPdesktop)
I still have the warning to "unmount" after I detatch the HD. If I now reboot the computer I can plug the HD back in, and re-enter the passphrase. With the new Lion MP4 combo, I am now allowed to re-start the encryption.
PGP never registers the 'crash' because it is still trying to encrypt. I can not access the drive using "pgpwde --status --disk x" because it is stuck. So, I never get a crash log to report.
Still getting the crash, workaround is doable.